BHP Billiton Plc - Bhp Billiton To Increase Capaci20 Oct 2005
BHP Billiton Plc - Bhp Billiton To Increase Capacity At Western Australian      
Iron Ore Operations                                                             
BHP Billiton Plc                                                                
JSE Share codes: BIL                                                            
ISIN: GB0000566504                                                              
Date        20 October 2005                                                     
BHP BILLITON TO INCREASE CAPACITY AT WESTERN AUSTRALIAN IRON ORE OPERATIONS     
BHP Billiton today announced approval for the Rapid Growth Project 3 (RGP3)     
which will increase capacity at its Area C iron ore mine in Western Australia by
20 million tonnes per annum (Mtpa) to 42Mtpa. Work on the project will commence 
immediately, with initial production forecast to begin in the fourth quarter of 
calendar year 2007.                                                             
The Board has approved capital expenditure of US$1.3 billion for BHP Billiton"s 
85 per cent share of the project. This includes approximately US$235 million of 
sustaining capital required for the replacement of ageing port and rail         
infrastructure. The capital expenditure fully reflects recent cost increases    
that have been experienced in the resources sector in Western Australia.        
The RGP3 scope includes the development of a new pit at the Area C `E Deposit"  
and the construction of new crushing and screening facilities at the mine"s `C  
Deposit".                                                                       
Port and rail facilities will also be expanded to facilitate this capacity      
increase and position the business for further staged growth. The expansion will
include a new stockyard, upgraded car dumper and ship loading facilities, as    
well as additional rolling stock and rail sidings.                              
Due to the nature of the expansion activities, particularly in relation to the  
berth and car dumper upgrades, some latent capacity will result at the port     
operations. This capacity will be taken up as future expansions come on line.   
President BHP Billiton Iron Ore Graeme Hunt said RGP3 is part of the company"s  
broad investment program to meet growing demand for all steel making raw        
materials.                                                                      
"The project builds on our outstanding track record of bringing new production  
capacity on line over the past few years and lays the foundation for further    
expansions that will drive the future success of our business," he said.        
"We are currently in the feasibility stage for Rapid Growth Project 4, which is 
focussed on expanding the Newman operations, and are studying further growth    
options to ensure we continue meeting customer needs over coming decades."      
Since 2001 BHP Billiton has increased production at its Western Australian iron 
ore operations from around 68Mtpa to over 100Mtpa in 2005. This has been        
achieved through the completion of projects such as Area C and the Products and 
Capacity Expansion in 2003 and 2004 respectively, the Accelerated Expansion in  
2004, and more recent projects including RGP1. All of these projects have been  
completed on time and within budget.                                            
The RGP2 expansion also remains on schedule and budget with initial production  
forecast to commence in the second half of calendar year 2006.                  
Key elements of RGP3 include:                                                   
Area C                                                                          
Development of a new pit at `E Deposit";                                        
Construction of an overland conveyor from `E Deposit" to the main processing    
facilities at `C Deposit";                                                      
Construction of new crushing and screening facilities at `C Deposit";           
Second blending yard at `C Deposit".                                            
Port                                                                            
Car dumper upgrades at Nelson Point;                                            
Conveyor upgrades at Nelson Point;                                              
`C Berth" upgrade to take 250,000dwt vessels at Finucane Island;                
Increased ship loading speed and flexibility at Finucane Island.                
Rail                                                                            
New mainline and spur sidings;                                                  
Loop modifications at Area C;                                                   
Additional locomotives;                                                         
Additional ore wagons.                                                          
Following completion of RGP3 and the previously announced RGP2, the total system
capacity of the Western Australian iron ore operations will be 129Mtpa.         
BHP Billiton"s partners in the Mt Newman Joint Venture are ITOCHU Minerals &    
Energy of Australia and Mitsui-Itochu Iron.                                     
Further information on BHP Billiton can be found on our Internet site:          
http://www.bhpbilliton.com                                                      
Australia                           United Kingdom                              
Jane Belcher, Investor Relations    Mark Lidiard, Investor & Media              
Tel: +61 3 9609 3952  Mobile: +61   Relations                                   
417 031 653                         Tel: +44 20 7802 4156  Mobile: +44          
email:                              7769 934 942                                
Jane.H.Belcher@bhpbilliton.com      email: Mark.Lidiard@bhpbilliton.com         
Tania Price, Media Relations        Ariane Gentil, Media Relations              
Tel: +61 3 9609 3815  Mobile: +61   Tel: +44 20 7802 4177  Mobile: +44          
419 152 780                         78 81 51 8715                               
email: Tania.Price@bhpbilliton.com  email: Ariane.Gentil@bhpbilliton.com        
United States                       South Africa                                
Tracey Whitehead, Investor & Media  Michael Campbell, Investor & Media          
Relations                           Relations                                   
Tel: US +1 713 599 6100 or UK +44   Tel: +27 11 376 3360  Mobile: +27 82        
20 7802 4031                        458 2587                                    
Mobile: +44 7917 648 093            email:                                      
email:                              Michael.J.Campbell@bhpbilliton.com          
Tracey.Whitehead@bhpbilliton.com                                                
Date: 20/10/2005 08:36:12 AM Produced by the JSE SENS Department