BHP BILLITON PLC - BHP BILLITON QUARTERLY REPORT O27 Jan 2005
BHP BILLITON PLC - BHP BILLITON QUARTERLY REPORT ON EXPLORATION                 
AND DEVELOPMENT ACTIVITIES                                                      
BHP Billiton Plc                                                                
SHARE CODE:  BPL                                                                
ISIN: GB000056650                                                               
Date       27 January 2005                                                      
BHP BILLITON QUARTERLY REPORT ON EXPLORATION                                    
AND DEVELOPMENT ACTIVITIES                                                      
October 2004 - December 2004                                                    
This report covers exploration and development activities for the quarter ended 
31 December 2004 and projects commissioned to the date of this report.  Unless  
otherwise stated, BHP Billiton`s interest in the projects referred to in this   
report is 100 per cent, and references to quarters are based on calendar years. 
Five projects have been commissioned since the September 2004 quarter.          
Of the remaining ten projects that were under construction during the quarter,  
all are tracking on or ahead of schedule and eight are within original Board    
approved expenditure limits.  The exceptions are Atlantis and Dendrobium.       
PETROLEUM DEVELOPMENT                                                           
Mad Dog Development, Gulf of Mexico, USA (BHP Billiton 23.9%, non-operated)     
BHP Billiton announced its sanction of the Mad Dog oil and gas field in February
2002. The Mad Dog facility has a revised daily capacity of 100,000 barrels of   
crude oil (up from 80,000) and 60 million cubic feet of natural gas (up from 40 
million).  First production from Mad Dog was achieved on 13 January 2005.       
Budgeted capital expenditure is US$368 million (BHP Billiton share).  As the    
project has now been successfully commissioned, it will no longer be included in
this report.                                                                    
Greater Angostura Development, Trinidad (BHP Billiton 45%, operated)            
In March 2003, BHP Billiton approved the first development phase of the         
Angostura oil and gas field off the northeast coast of Trinidad.  First gas     
production from Angostura was achieved on 16 December 2004 and first oil was    
achieved on 9 January 2005. With a nameplate capacity of 100,000 barrels of oil 
equivalent per day, the development is expected to produce initially at a daily 
gross rate of 60,000 barrels of oil equivalent.  Budgeted capital expenditure is
US$327 million (BHP Billiton share).  As the project has now been successfully  
commissioned, it will no longer be included in this report.                     
ROD Integrated Development, Algeria (BHP Billiton 36.04%, joint operating entity
comprising BHP Billiton/SONATRACH)                                              
The ROD Integrated Development consists of six satellite oil fields in the      
Berkine Basin in eastern Algeria.  Production of oil from these fields commenced
to schedule in October 2004 at an initial rate of 20,000 barrels of oil per day,
with initial processing taking place in the adjacent BRN processing facility.   
The construction of the ROD stand-alone oil reception, processing, storage and  
export facilities were successfully completed on 31 December 2004, and oil is   
being processed and exported through the new Central Processing Facility (CPF). 
Water will shortly be re-injected into the reservoir to provide pressure        
support, and commissioning of the gas injection facilities is nearing           
completion.  Following a ramp-up in production, the CPF will process            
approximately 80,000 barrels of Saharan Blend crude oil per day.  Budgeted      
capital expenditure is US$192 million (BHP Billiton share).  As the project has 
now been successfully commissioned, it will no longer be included in this       
report.                                                                         
Minerva, Australia (BHP Billiton 90%, operated)                                 
In May 2002, BHP Billiton approved the Minerva gas field project in the offshore
Otway Basin in Victoria.  Construction of the gas plant was completed in        
December 2004 and the facilities handed over for commissioning. First production
from Minerva was achieved on 18 January 2005, approximately two weeks later than
the revised schedule. In the March 2004 quarter, budgeted capital expenditure   
was increased to US$150 million (BHP Billiton share).  As the project has now   
been successfully commissioned, it will no longer be included in this report.   
Caesar/Cleopatra Transportation Systems, Gulf of Mexico, USA (BHP Billiton      
interest in Caesar pipeline, 25%; interest in Cleopatra pipeline, 22%. Non-     
operated)                                                                       
BHP Billiton acquired respective 25 and 22 per cent interests in the Caesar oil 
and the Cleopatra gas pipelines.  These pipelines will transport production from
the Mad Dog and Atlantis fields to pipelines closer to shore. Commissioning of  
both Caesar and Cleopatra was to schedule in December 2004, with the            
commencement of oil and gas production from a third-party facility.  Oil and gas
production from the Mad Dog field has now commenced and is flowing through the  
Caesar and Cleopatra pipelines. Budgeted capital expenditure is US$132 million  
(BHP Billiton share).  As the project has now been successfully commissioned, it
will no longer be included in this report.                                      
Atlantis Development, Gulf of Mexico, USA (BHP Billiton 44%, non-operated)      
BHP Billiton approved US$1.1 billion for the development of the Atlantis oil and
gas reserves in February 2003.  During the quarter, the Board sanctioned an     
additional US$121 million (BHP Billiton share) to enhance capacity and allow for
inflationary related cost pressures.  The facility will now have a gross        
nameplate daily capacity of 200,000 barrels of oil (up from 150,000) and 180    
million cubic feet of natural gas. The initial development drilling campaign has
been completed and the project remains on schedule for first production in the  
third quarter of 2006.                                                          
MINERALS DEVELOPMENT                                                            
Aluminium                                                                       
Worsley Development Capital Projects (DCP), Australia (BHP Billiton 86%)        
The Worsley Alumina Development Capital Projects were approved in May 2004 with 
a budget of US$192 million (US$165 million BHP Billiton share).  The projects   
will increase alumina capacity by 250,000 tonnes per annum (215,000 tonnes per  
annum BHP Billiton share) to 3.5 million tonnes per annum (3.01 million tonnes  
per annum BHP Billiton share).  Overall the projects are greater than 30 per    
cent complete.  Engineering and procurement activities are well advanced and    
construction work is progressing with the major civil works almost complete.    
Erection of the desilication, precipitation and deep cone washer tanks has      
commenced.  Commissioning of the DCP is scheduled for the first quarter of 2006.
Base Metals                                                                     
Escondida Norte, Chile (BHP Billiton 57.5%)                                     
The development of the Escondida Norte pit, located approximately 5 kilometres  
north of the existing Escondida mining operations, was approved in June 2003.   
Pre-mine waste stripping continued during the quarter with total material       
movement to the end of December 2004 equalling 126 million tonnes.  Project     
development during the period involved the commencement of the crushing station 
and both silo structures, with work on the overland conveyor alignment          
continuing.  Preparation for the commissioning of the electrical power          
distribution system has commenced. Overall project progress is approximately 55 
per cent complete with pre-mine development, design and construction activities 
on track to meet first ore delivery to the crusher in the fourth quarter of     
2005. Development costs are estimated at US$400 million (BHP Billiton share     
US$230 million).                                                                
Escondida Sulphide Leach, Chile (BHP Billiton 57.5%)                            
The Escondida Sulphide Leach project was approved in April 2004.  The project   
will produce 180,000 tonnes (103,500 tonnes BHP Billiton share) of copper       
cathode per annum, utilising a bacterially assisted leaching process on low-    
grade run-of-mine ore from both the Escondida and Escondida Norte pits.  The    
resulting solutions will then be treated in conventional solvent extraction and 
electrowinning plants.  Detailed engineering and procurement activities are     
continuing.  Construction underway includes erection of the rhyolite crushing   
facilities, leach pad base preparation, mine haulage road tunnels, and the      
solvent extraction and electrowinning base preparation.  Development costs are  
estimated at US$870 million (US$500 million BHP Billiton share) and production  
is scheduled to begin during the second half of 2006.                           
Spence, Chile                                                                   
The Spence Project, approved in October 2004 will be a new open cut mine with   
associated plant facilities capable of producing 200,000 tonnes per annum of    
copper cathode through a combination of chemical and bacterial leaching.        
Engineering and procurement is well advanced and initial construction is        
underway.  Major equipment orders including mine equipment and high voltage     
electrical equipment have been released for fabrication. The road relocation is 
over 80 per cent complete and construction of initial camp and office facilities
has commenced.  Recruitment of the senior operating team is complete and hiring 
of personnel for mine operations continues.  Development costs are estimated at 
US$990 million and production is scheduled to begin during the last quarter of  
2006.                                                                           
Carbon Steel Materials                                                          
Dendrobium Coal Project, Australia                                              
The Dendrobium Mine will be a low cost underground longwall operation capable of
producing 5.2 million tonnes per annum of raw coal (3.6 million tonnes per annum
of clean coal).  The mine surface facilities, ventilation shaft, washery upgrade
and Kemira Valley Rail Coal Loading facilities have been successfully           
commissioned.  Process commissioning of the first module of the thermal drier   
and mining development for Longwall 1 are progressing.  Revised development     
costs are estimated at US$200 million and production is scheduled to commence in
mid 2005.                                                                       
Rapid Growth Project 2, Australia (BHP Billiton 85%)                            
The Rapid Growth Project 2 (RGP2) was approved in October 2004. The project     
comprises increases in mine, rail and port capacity through the development of  
Ore Body 18 (OB18), purchases of additional rolling stock and a new car dumper  
at Finucane Island. Initial engineering activities are underway, and the        
tendering and procurement processes are commencing. The project will increase   
installed capacity at Western Australian Iron Ore to 118 million tonnes per     
annum by the second half of 2006.  Development costs are estimated at US$575    
million (BHP Billiton share US$489 million).                                    
Diamonds and Specialty Products                                                 
Panda Underground Project, EKATI Diamond Mine, Canada (BHP Billiton 80%)        
The Panda Underground Project, approved in May 2004, will be a 2,600 tonnes per 
day sub-level retreat mine that will deliver approximately 4.6 million tonnes of
ore and 4.7 million carats of high value Panda diamonds to the EKATI process    
plant over a 6 year production life. Underground mine development is progressing
to schedule while construction activities associated with the mine surface      
facilities are well advanced. Three of four ventilation shafts have been        
completed. Development costs are estimated at US$182 million (BHP Billiton share
US$146 million), with first ore production on schedule for early 2005 and full  
production in early 2006.                                                       
Stainless Steel Materials                                                       
Ravensthorpe Nickel Project, Australia                                          
The Ravensthorpe Nickel Project was approved in March 2004.  The project        
includes the development of a mine, treatment plant and associated              
infrastructure near Ravensthorpe in Western Australia.                          
The Ravensthorpe processing plant will produce a mixed nickel-cobalt hydroxide  
intermediate product (MHP).  Engineering and procurement activities are         
proceeding to schedule.  Significant contracts awarded during the period        
included the concrete works and site erected tanks. The construction water and  
power systems, stage 1 of the construction camp and the new regional airstrip   
are now fully operational, and sealing of the major access roads is well        
advanced. Development costs are estimated at US$1.05 billion, with the first    
shipment of MHP expected by the second quarter of 2007.                         
Yabulu Extension Project, Australia                                             
The Yabulu Extension Project was approved in March 2004. The metal refining     
section of the QNI Yabulu refinery near Townsville in Queensland is being       
expanded to process up to 220,000 tonnes of MHP. This additional processing     
capacity will increase refinery production to 76,000 tonnes of nickel and 3,500 
tonnes of cobalt. Engineering and procurement activities are proceeding to      
schedule. Significant activities during the period included the awarding of the 
calciner contract and the tender of the plant infrastructure works.  Development
costs are estimated at US$350 million, with first nickel metal production from  
the expanded Yabulu refinery expected by late 2007.                             
PETROLEUM EXPLORATION                                                           
Exploration and appraisal wells drilled during the quarter or in the process of 
drilling as at 31 December 2004.                                                
WELL           LOCATION        BHP BILLITON      STATUS                         
EQUITY                                           
Scarborough-3  Australia,      50% BHP Billiton  Currently pulling out          
               Exmouth         and operator (1)  of hole and                    
               Plateau                           extracting core                
sample for                     
                                                 examination/analysis.          
Joseph-1       Gulf of         20% BHP           Drilling ahead.                
               Mexico,         Billiton;                                        
High Island     Shell operator                                   
               Block 10L                                                        
Makalu-1       Gulf of         30% BHP           Drilling ahead.                
               Mexico,         Billiton;                                        
Mississippi     Chevron Texaco                                   
               Canyon          operator                                         
Shenzi-3 and   Gulf of         44% BHP Billiton  Hydrocarbons                   
Side Tracks    Mexico,         and operator      encountered.                   
Green Canyon                      See News Release of            
               653                               15 November 2004               
Shenzi-4       Gulf of         44% BHP Billiton  Drilling Ahead.                
               Mexico,         and operator                                     
Green Canyon                                                     
               653                                                              
Mad Dog        Gulf of         23.9% BHP         Drilling Ahead.                
Southwest      Mexico,         Billiton;                                        
Ridge          Green Canyon    BP Operator                                      
               825                                                              
(1) Sole risk - BHP Billiton funding 100% of the evaluation activity.           
MINERALS EXPLORATION                                                            
The Minerals Exploration group of BHP Billiton continued to pursue global       
exploration opportunities for key commodities of interest utilising both the    
Junior Alliance Programme and in-house capabilities.                            
Exploration drilling continued on diamond targets in Canada, Botswana and       
Namibia; on porphyry copper targets in Chile and Pakistan; and on nickel targets
in Australia and Canada.  Exploration for iron ore, coal and bauxite was        
undertaken in a number of regions including Australia, India, Brazil and West   
Africa.                                                                         
EXPLORATION EXPENDITURE                                                         
During the quarter, BHP Billiton spent US$36 million on minerals exploration, of
which US$35 million was expensed, and US$76 million on petroleum exploration, of
which US$25 million was expensed.                                               
Further information on BHP Billiton can be found on our Internet site:          
http://www.bhpbilliton.com                                                      
Australia                                                                       
Jane Belcher, Investor Relations                                                
Tel: +61 3 9609 3952  Mobile: +61 417 031 653                                   
email: Jane.H.Belcher@bhpbilliton.com                                           
Tania Price, Media Relations                                                    
Tel: +61 3 9609 3815  Mobile: +61 419 152 780                                   
email: Tania.Price@bhpbilliton.com                                              
United Kingdom                                                                  
Mark Lidiard, Investor & Media Relations                                        
Tel: +44 20 7802 4156                                                           
email: Mark.Lidiard@bhpbilliton.com                                             
Ariane Gentil, Media Relations                                                  
Tel: +44 20 7802 4177  Mobile: +44 78 81 51 8715                                
email: Ariane.Gentil@bhpbilliton.com                                            
United States                                                                   
Francis McAllister, Investor Relations                                          
Tel: +1 713 961 8625  Mobile: +1 713 480 3699                                   
email: Francis.R.McAllister@bhpbilliton.com                                     
South Africa                                                                    
Michael Campbell, Investor & Media Relations                                    
Tel: +27 11 376 3360  Mobile: +27 82 458 2587                                   
email: Michael.J.Campbell@bhpbilliton.com